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HOW THE BEST BUILD: Top secrets to building productive plants

In the pressurized world of human health product development, every stage and step are demanding. From lab bench to end-user shelf, the complexities are manifold as well as daunting, even as cost management turns pure exploration into a responsible, fiscally accountable enterprise for projects including pharmaceutical facility upgrades.

By building and installing process modules throughout the world, Kinetics has discovered some common characteristics among successful installations: Those that produce data, components or finished products that align with expectations, or at points, serve to exceed them.

The TOP FIVE SECRETS of productive installations:

  1. REALITY GETS BUILT IN, primarily by accounting for variances in environmental conditions and operator skill. Conversely, even those depending on automation for consistency can be frustrated by something as rudimentary as electrical supply quality.
  2. OUTCOMES ARE CLEAR including whether other processes or products are anticipated to flow through the system under development. Can altered material characteristics be accommodated? What will happen to capacity much less quality delivery?
  3. SPACE ISN’T SQUEEZED to the point of impaired access during and after installation. Apart from the most adept crews, it is tempting to hurry assembly and testing to flee from a submarine-like space. Being prepared for maintenance isn’t accidental, either.
  4. SUCCESS ISN’T A SURPRISE such that back-end packaging, storage and security need to have some upside capacity: Assuming these problems are noble and can be overcome easily is not what wise operators consider at the start, when greater volumes are anticipated.
  5. SAFETY REMAINS THE DRUMBEAT and is never assumed. While a production module may function well independently, its interconnection with others may create the potential for a weak link and unintended consequences. Contamination is the relentless enemy from start to finish.

Learn more about Kinetics’ total approach to providing many types of pharmaceutical and biotechnology piping and process modules. Including those aligned with pharmaceutical facility upgrades. And take advantage of a world of best practices accrued in the United States, Europe and Asia. Email sales@kinetics.net to connect with one of our experts.